| Model No:1v1,1A1,3B1,3V1,6A2,11V9 12A2,12V9,14E1 |
product name: Porous metal bonding superhard grinding wheel |
Fields of application:CNC tool grinding with metal-bonded diamond for wet grinding
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Applicable machines;Applicable to all CNC grinding machines |
MOQ:1 Piece
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Size:Customized production according to customer needs |
| Transport Package:Cartons |
trademark:Panwei Technology
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| Origin:Qingdao China |
Production Capacity:3000Piece/month |
DESCRIPTION:
Panwei Technology (Qingdao) Co., Ltd proudly presents its state-of-the-art Diamond Grinding Wheel for Metal Ceramic Milling. Harnessing our proprietary porous metal bond superhard abrasive technology, we achieve unparalleled chemical metallurgical bonding between abrasives and metal bonds for both CBN and diamond abrasives. These groundbreaking grinding wheels cater to a wide array of industries, including cemented carbide cutting tools, automotive crankshafts and camshafts, aerospace engine high-precision manufacturing, and rail transportation. Our products disrupt foreign technological monopolies and satisfy the rigorous high-precision demands of titanium alloy and high-temperature alloy blades in aerospace engines. They deliver unmatched processing accuracy, surface finish, wear resistance, extended lifespan, and reduced power loss, positioning them as formidable alternatives to conventional products across numerous applications.
Our innovative generation of porous metal bond technology, built upon a self-developed high-performance alloy system, employs advanced metallurgical methods void of any pore-forming agents to create sintered porous structures. This fosters a superior chemical metallurgical fusion of the abrasive and binder, vastly enhancing retention and exposure rates over traditional physical embedding methods. The porous design offers excellent heat dissipation and easy dressability, significantly minimizing the need for frequent sharpening and dressing, potentially eliminating it during the conditioning cycle, thus boosting processing efficiency and product longevity.
Technological Innovation:
In high-speed, high-efficiency heavy-load grinding scenarios, our abrasive grains are firmly held, providing exceptional heat dissipation with grain exposure heights reaching 70%-80%, which increases chip space. This ensures the grinding wheel remains unclogged and conditions easily, offering a substantially longer service life.
Our metal bond superabrasive grinding wheel showcases superior grinding capabilities, including reduced power loss and grinding temperatures. It supports ultra-high-speed grinding ranging from 200 to 300 m/s, representing a significant leap forward in manufacturing industries.
Compared to traditional diamond grinding tools:
1. Tool life is improved by 35%. 2. The frequency of sharpening and trimming is significantly reduced.
3. Grinding accuracy reaches an extraordinary 0.025 μm. 4. Grinding speeds are increased by 2-3 times.
Schematic Diagram of Grinding Wheel Shape:
Product Application Areas:
One,Hard Alloy Cutting Tool Powerful Slotting Grinding Wheel:
Panwei has meticulously developed powerful slotting grinding wheels with exceptional grinding force, outstanding self-sharpening characteristics, and non-clogging features for extensive removal and robust slotting tasks in the hard alloy industry. These wheels are designed to rival high-end imported brands, including the Saint Gobain Winter series, Tyrolit from Austria, Mueller from Germany, Molemab from Italy, and 3M from the United States..
Experience the pinnacle of grinding technology with Panwei Technology (Qingdao) Co., Ltd's Diamond Grinding Wheel for Metal Ceramic Milling! Our cutting-edge porous honeycomb structure maximizes chip capacity and self-sharpening, significantly outperforming the competition. While Saint Gobain Winter's products require shutdown after processing 51 units and Shanghai Zhongyu's Japanese imports need sharpening after 20 units, our grinding wheel astoundingly processes 1300 units without any downtime, dramatically enhancing production efficiency. Enjoy unparalleled load reduction and sharp edge retention that rivals Winter products and surpasses Zhongyu. 2. Our increased abrasive concentration delivers an ultra-strong grinding force, considerably boosting grinding efficiency. Compared to Tyrolit products, our grinding wheel enhances the slotting efficiency of a 20mm diameter milling cutter by 30% and slashes sharpening frequency by 90%. Where Taililai products need sharpening after every 5 units, ours demand it only after 51 units. 3. The chemical-metallurgical bond between the binders and abrasives ensures a robust grip, excellent shape retention, and extended lifespan. In Guangdong Fulandi tests, our product processed 580 milling cutters with an 8mm diameter, maintaining a sharp angle change of just 0.08mm without downtime for repair, whereas Winter products require repair after 80 units.
Two,The metal ceramic cutting tool industry
Metal ceramics represent the apex of tool materials, offering superior lifespan and workpiece smoothness compared to traditional hard alloy milling cutters. Conventional grinding wheels often falter with particle size during processing; too fine and they become immovable, too coarse and they break edges. Current diamond grinding wheels for ceramic cutting tools face abrasive concentration limits, often capped at 125%, leading to tool breakage and subpar smoothness. This hampers product qualification rates, complicating batch shipments. Panwei Technology (Qingdao) Co., Ltd's products shatter these barriers with ultra-high abrasive concentration and advanced fine-grained technology, making us the exclusive grinding wheel supplier capable of meeting the stringent batch shipping standards for ceramic tool manufacturers in both quality and efficiency.
Three,Blade peripheral grinding products
Panwei's peripheral grinding products are the epitome of sharpness and non-clogging performance, leading to lower spindle load power, reduced maintenance needs, and extended service life. Compared to domestic resin binder products and imported wheels from Japan and Shanghai Zhongyu joint venture brands, Panwei products require only 50% of the spindle power needed by Zhongyu's, showcasing over double the cutting force. Our yield rate stands at a remarkable 98%. When pitted against Japanese Vaida's non-porous metal binder wheels, Panwei products demonstrate slightly lower spindle load and significantly reduced clogging, thereby minimizing repair frequency.
Four,High speed steel tool series:
High speed steel tool cutting tools often cannot use the most efficient
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